{"id":5095,"date":"2024-01-11T11:24:46","date_gmt":"2024-01-11T10:24:46","guid":{"rendered":"https:\/\/web.castfast.com\/knowledge-database\/"},"modified":"2025-09-22T13:37:49","modified_gmt":"2025-09-22T11:37:49","slug":"knowledge-database","status":"publish","type":"page","link":"https:\/\/www.castfast.com\/en\/knowledge-database\/","title":{"rendered":"Knowledge database"},"content":{"rendered":"\t\t
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Knowledge database<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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You can find information on tolerances, surfaces, machining allowances and the design of radii and lift-out chamfers on the component in our design guidelines<\/p>

Printed casting is our sand casting process for fast production. We achieve surface roughnesses of Ra 50 to 100 for all materials. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Assignment table GTB to DCTG<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\r\n\r\n \r\n \r\n \r\n \r\n
GTB15<\/th>\r\n GTB16<\/th>\r\n GTB17<\/th>\r\n GTB18<\/th>\r\n GTB19<\/th>\r\n GTB20<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
DCTG8<\/td>\r\n DCTG8<\/td>\r\n DCTG9<\/td>\r\n DCTG10<\/td>\r\n DCT12<\/td>\r\n DCTG13<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n<\/div>\r\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Construction guideline iron casting - Printed Casting<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Status: 28.01.2025<\/p>\r\n

Radii on the raw casting<\/h4>\r\n

Use the largest possible radius (marked as 1st choice)<\/p>\r\n

Use next smaller alternative if 1st choice leads to feasibility problems.<\/p>\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
Longest axis on the component<\/th>\r\n Outer radii<\/th>\r\n Inner radii<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
< 200 mm<\/td>\r\n 3 mm<\/td>\r\n 1st choice: 8 mm<\/td>\r\n <\/tr>\r\n
Alternative: 5 mm<\/td>\r\n <\/tr>\r\n
> 200 mm<\/td>\r\n \r\n 1st choice: 5 mm\r\n <\/td>\r\n 1st choice: 15 mm<\/td>\r\n <\/tr>\r\n
1st alternative: 10 mm<\/td>\r\n <\/tr>\r\n
Alternative: 4 mm<\/td>\r\n 2nd alternative: 8 mm<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n\r\n
Measurement on machined surfaces: Tolerance DCTG 11 and machining allowance RMAG-G<\/h5>\r\n

Please color measurement areas BLUE.<\/p>\r\n \r\n \r\n
\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
Longest axis on component [mm]<\/th>\r\n Allowance on each surface (DCTG 11 + RMAG-G) [mm]<\/th>\r\n Additional BAZ** [mm]<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
60<\/td>\r\n 4<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
100<\/td>\r\n 4<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
160<\/td>\r\n 5<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
250<\/td>\r\n 6<\/td>\r\n 2<\/td>\r\n <\/tr>\r\n
400<\/td>\r\n 7<\/td>\r\n 3<\/td>\r\n <\/tr>\r\n
630<\/td>\r\n 8<\/td>\r\n 3<\/td>\r\n <\/tr>\r\n
1000<\/td>\r\n 9<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
1600<\/td>\r\n 9<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
2500<\/td>\r\n 11<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
4000<\/td>\r\n 12<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
6000<\/td>\r\n 14<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/td>\r\n \r\n \r\n \r\n \r\n \r\n \r\n



Gaps <15mm between two processing surfaces should be closed.



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Holes < 30mm should be sealed.









<\/td>\r\n <\/tr>\r\n
Thanks to sand pressure, there is no need for bevels.







<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/td>\r\n <\/tr>\r\n<\/table>\r\n\r\n

The allowance on the casting after casting may be lower due to shrinkage within 1\/4 of the DCTG level.<\/p>\r\n

* The longest axis on the component specifies the allowance for all machining surfaces.<\/p>\r\n

** from DIN EN ISO 8062-3:2008-09 point 8.1: In sand casting, top surfaces may require larger machining allowances (additional machining allowance) \r\n. The additional machining allowance is based on ISO 1685-1. We will inform you about the additional machining allowance after the order has been placed and the casting position has been successfully determined. <\/p>\r\n<\/div>\r\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Construction guideline iron casting - ClearCast (STILL UNDER CONSTRUCTION)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Design guideline aluminum casting - Printed Casting<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Status: 28.01.2025<\/p>\r\n

Radii on the raw casting<\/h4>\r\n

Use the largest possible radius (marked as 1st choice)<\/p>\r\n

Use next smaller alternative if 1st choice leads to feasibility problems.<\/p>\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
Longest axis on the component<\/th>\r\n Outer radii<\/th>\r\n Inner radii<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
< 200 mm<\/td>\r\n 1 mm<\/td>\r\n 1st choice: 3 mm<\/td>\r\n <\/tr>\r\n
Alternative: 2 mm<\/td>\r\n <\/tr>\r\n
> 200 mm<\/td>\r\n \r\n 1st choice: 3 mm\r\n <\/td>\r\n 1st choice: 5 mm<\/td>\r\n <\/tr>\r\n
1st alternative: 4 mm<\/td>\r\n <\/tr>\r\n
Alternative: 2 mm<\/td>\r\n 2nd alternative: 3 mm<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n\r\n
Measurement on machined surfaces: Tolerance DCTG 10 and machining allowance RMAG-F<\/h5>\r\n

Please color measurement areas BLUE.<\/p>\r\n \r\n \r\n
\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
Longest axis on component [mm]<\/th>\r\n Allowance on each surface (DCTG 10 + RMAG-F) [mm]<\/th>\r\n Additional BAZ** [mm]<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
60<\/td>\r\n 2<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
100<\/td>\r\n 3<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
160<\/td>\r\n 3<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
250<\/td>\r\n 3<\/td>\r\n 2<\/td>\r\n <\/tr>\r\n
400<\/td>\r\n 4<\/td>\r\n 3<\/td>\r\n <\/tr>\r\n
630<\/td>\r\n 6<\/td>\r\n 3<\/td>\r\n <\/tr>\r\n
1000<\/td>\r\n 7<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
1600<\/td>\r\n 7<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
2500<\/td>\r\n 7<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
4000<\/td>\r\n 8<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
6000<\/td>\r\n 8<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/td>\r\n \r\n \r\n \r\n \r\n \r\n \r\n



Gaps <15mm between two processing surfaces should be closed.



<\/td>\r\n <\/tr>\r\n
Holes < 30mm should be sealed.









<\/td>\r\n <\/tr>\r\n
Thanks to sand pressure, there is no need for bevels.







<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/td>\r\n <\/tr>\r\n<\/table>\r\n\r\n

The allowance on the casting after casting may be lower due to shrinkage within 1\/4 of the DCTG level.<\/p>\r\n

* The longest axis on the component specifies the allowance for all machining surfaces.<\/p>\r\n

** from DIN EN ISO 8062-3:2008-09 point 8.1: In sand casting, top surfaces may require larger machining allowances (additional machining allowance) \r\n. The additional machining allowance is based on ISO 1685-1. We will inform you about the additional machining allowance after the order has been placed and the casting position has been successfully determined. <\/p>\r\n<\/div>\r\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Design guideline for cast steel - Printed Casting<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Status: 28.01.2025<\/p>\r\n

Radii on the raw casting<\/h4>\r\n

Use the largest possible radius (marked as 1st choice)<\/p>\r\n

Use next smaller alternative if 1st choice leads to feasibility problems.<\/p>\r\n\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
Longest axis on the component<\/th>\r\n Outer radii<\/th>\r\n Inner radii<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
< 200 mm<\/td>\r\n 3 mm<\/td>\r\n 1st choice: 8 mm<\/td>\r\n <\/tr>\r\n
Alternative: 5 mm<\/td>\r\n <\/tr>\r\n
> 200 mm<\/td>\r\n \r\n 1st choice: 5 mm\r\n <\/td>\r\n 1st choice: 15 mm<\/td>\r\n <\/tr>\r\n
1st alternative: 10 mm<\/td>\r\n <\/tr>\r\n
Alternative: 4 mm<\/td>\r\n 2nd alternative: 8 mm<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n\r\n
Measurement on machined surfaces: Tolerance DCTG 11 and machining allowance RMAG-G<\/h5>\r\n

Please color measurement areas BLUE.<\/p>\r\n \r\n \r\n
\r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n \r\n
Longest axis on component [mm]<\/th>\r\n Allowance on each surface (DCTG 11 + RMAG-G) [mm]<\/th>\r\n Additional BAZ** [mm]<\/th>\r\n <\/tr>\r\n <\/thead>\r\n
60<\/td>\r\n 4<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
100<\/td>\r\n 4<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
160<\/td>\r\n 5<\/td>\r\n 1<\/td>\r\n <\/tr>\r\n
250<\/td>\r\n 6<\/td>\r\n 2<\/td>\r\n <\/tr>\r\n
400<\/td>\r\n 7<\/td>\r\n 3<\/td>\r\n <\/tr>\r\n
630<\/td>\r\n 8<\/td>\r\n 3<\/td>\r\n <\/tr>\r\n
1000<\/td>\r\n 9<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
1600<\/td>\r\n 9<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
2500<\/td>\r\n 11<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
4000<\/td>\r\n 12<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n
6000<\/td>\r\n 14<\/td>\r\n 4<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/td>\r\n \r\n \r\n \r\n \r\n \r\n \r\n



Gaps <15mm between two processing surfaces should be closed.



<\/td>\r\n <\/tr>\r\n
Holes < 30mm should be sealed.









<\/td>\r\n <\/tr>\r\n
Thanks to sand pressure, there is no need for bevels.







<\/td>\r\n <\/tr>\r\n <\/tbody>\r\n <\/table>\r\n <\/td>\r\n <\/tr>\r\n<\/table>\r\n\r\n

The allowance on the casting after casting may be lower due to shrinkage within 1\/4 of the DCTG level.<\/p>\r\n

* The longest axis on the component specifies the allowance for all machining surfaces.<\/p>\r\n

** from DIN EN ISO 8062-3:2008-09 point 8.1: In sand casting, top surfaces may require larger machining allowances (additional machining allowance) \r\n. The additional machining allowance is based on ISO 1685-1. We will inform you about the additional machining allowance after the order has been placed and the casting position has been successfully determined. <\/p>\r\n<\/div>\r\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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News & interesting facts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Knowledge<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tPoured quickly, delivered faster – that’s how it works!\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n\t\t\t2025-08-13\t\t<\/span>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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Knowledge<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tLarge castings with CASTFAST: Think bigger, act faster!\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n\t\t\t2025-03-21\t\t<\/span>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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Novelties<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\tIs casting possible for my project? Which process pays off?\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n\t\t\t2025-01-29\t\t<\/span>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t
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Case study<\/div>\n\t\t\t\t
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\n\t\t\t\n\t\t\t\t3D sand printing in action: Live from CASTFAST production\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t
\n\t\t\t\t\t\n\t\t\t2024-08-13\t\t<\/span>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tShow all posts<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"

Knowledge database You can find information on tolerances, surfaces, machining allowances and the design of radii and lift-out chamfers on the component in our design<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_header_footer","meta":{"inline_featured_image":false,"footnotes":""},"class_list":["post-5095","page","type-page","status-publish","hentry"],"yoast_head":"\nKnowledge Base - Tips, & Know-How | CASTFAST<\/title>\n<meta name=\"description\" content=\"Get in-depth know-how about casting technologies, materials, processes & digitalization. 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Einfach machen.\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/www.castfast.com\/en\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Knowledge Base - Tips, & Know-How | CASTFAST","description":"Get in-depth know-how about casting technologies, materials, processes & digitalization. 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