{"id":82617,"date":"2023-06-23T15:15:02","date_gmt":"2023-06-23T13:15:02","guid":{"rendered":"https:\/\/www.castfast.com\/2023\/06\/23\/casting-on-the-fly-3d-sand-printing-and-digitalization-create-shortcuts-in-the-foundry-process\/"},"modified":"2026-01-07T17:16:13","modified_gmt":"2026-01-07T16:16:13","slug":"casting-on-the-fly-3d-sand-printing-and-digitalization-create-shortcuts-in-the-foundry-process","status":"publish","type":"post","link":"https:\/\/www.castfast.com\/en\/2023\/06\/23\/casting-on-the-fly-3d-sand-printing-and-digitalization-create-shortcuts-in-the-foundry-process\/","title":{"rendered":"Casting on the fly: 3D sand printing and digitalization create shortcuts in the foundry process"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"82617\" class=\"elementor elementor-82617 elementor-676\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-60ba4418 e-con-full e-flex e-con e-parent\" data-id=\"60ba4418\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6dcbe8b9 elementor-widget__width-inherit elementor-widget elementor-widget-theme-post-featured-image elementor-widget-image\" data-id=\"6dcbe8b9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-featured-image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.castfast.com\/wp-content\/uploads\/2023\/06\/CX36783-1024x683-1-jpg.webp\" class=\"attachment-full size-full wp-image-4928 not-transparent\" alt=\"\" srcset=\"https:\/\/www.castfast.com\/wp-content\/uploads\/2023\/06\/CX36783-1024x683-1-jpg.webp 1024w, https:\/\/www.castfast.com\/wp-content\/uploads\/2023\/06\/CX36783-1024x683-1-300x200.webp 300w, https:\/\/www.castfast.com\/wp-content\/uploads\/2023\/06\/CX36783-1024x683-1-768x512.webp 768w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" data-has-transparency=\"false\" data-dominant-color=\"666665\" style=\"--dominant-color: #666665\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-588daf0f e-con-full e-flex e-con e-child\" data-id=\"588daf0f\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t<div class=\"elementor-element elementor-element-1127fa38 e-con-full e-flex e-con e-child\" data-id=\"1127fa38\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6c81ffaa elementor-widget elementor-widget-theme-post-title elementor-page-title elementor-widget-heading\" data-id=\"6c81ffaa\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-title.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Casting on the fly: 3D sand printing and digitalization create shortcuts in the foundry process<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-788dfd64 elementor-align-center elementor-widget elementor-widget-post-info\" data-id=\"788dfd64\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"post-info.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<ul class=\"elementor-inline-items elementor-icon-list-items elementor-post-info\">\n\t\t\t\t\t\t\t\t<li class=\"elementor-icon-list-item elementor-repeater-item-7f530f1 elementor-inline-item\" itemprop=\"datePublished\">\n\t\t\t\t\t\t<a href=\"https:\/\/www.castfast.com\/en\/2023\/06\/23\/\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text elementor-post-info__item elementor-post-info__item--type-date\">\n\t\t\t\t\t\t\t\t\t\t<time>June 23, 2023<\/time>\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t<\/li>\n\t\t\t\t<li class=\"elementor-icon-list-item elementor-repeater-item-6863c75 elementor-inline-item\" itemprop=\"author\">\n\t\t\t\t\t\t<a href=\"https:\/\/www.castfast.com\/en\/author\/rahul\/\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text elementor-post-info__item elementor-post-info__item--type-author\">\n\t\t\t\t\t\t\t\t\t\tRahul Prasad\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t<\/li>\n\t\t\t\t<li class=\"elementor-icon-list-item elementor-repeater-item-3994668 elementor-inline-item\" itemprop=\"about\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-icon\">\n\t\t\t\t\t\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"32\" height=\"32\" viewBox=\"0 0 32 32\" fill=\"none\"><g clip-path=\"url(#clip0_2583_9867)\"><path d=\"M29.4189 1.30371H18.5566C18.1515 1.3037 17.7503 1.38348 17.3761 1.5385C17.0018 1.69352 16.6617 1.92074 16.3752 2.2072L1.75713 16.8253C1.6137 16.9685 1.49991 17.1387 1.42228 17.3259C1.34465 17.5132 1.30469 17.7139 1.30469 17.9166C1.30469 18.1193 1.34465 18.3201 1.42228 18.5073C1.49991 18.6946 1.6137 18.8647 1.75713 19.008L12.9926 30.2434C13.1358 30.3868 13.3059 30.5006 13.4932 30.5783C13.6805 30.6559 13.8812 30.6959 14.0839 30.6959C14.2866 30.6959 14.4874 30.6559 14.6746 30.5783C14.8619 30.5006 15.032 30.3868 15.1753 30.2434L29.7933 15.6253C30.0799 15.3389 30.3072 14.9989 30.4622 14.6246C30.6173 14.2503 30.697 13.8491 30.6968 13.4439V2.58163C30.6968 2.2427 30.5622 1.91766 30.3225 1.678C30.0829 1.43835 29.7578 1.30371 29.4189 1.30371ZM24.9462 8.97121C24.5671 8.97121 24.1965 8.85879 23.8812 8.64816C23.566 8.43753 23.3203 8.13816 23.1752 7.78789C23.0302 7.43763 22.9922 7.05221 23.0662 6.68037C23.1401 6.30853 23.3227 5.96698 23.5908 5.6989C23.8588 5.43082 24.2004 5.24826 24.5722 5.17429C24.9441 5.10033 25.3295 5.13829 25.6798 5.28337C26.03 5.42846 26.3294 5.67415 26.54 5.98938C26.7507 6.30461 26.8631 6.67521 26.8631 7.05434C26.8631 7.30606 26.8135 7.55533 26.7172 7.78789C26.6208 8.02046 26.4796 8.23177 26.3016 8.40977C26.1236 8.58777 25.9123 8.72897 25.6798 8.8253C25.4472 8.92163 25.1979 8.97121 24.9462 8.97121Z\" fill=\"#F9FAFB\"><\/path><path d=\"M29.4189 1.30371H18.5566C18.1515 1.3037 17.7503 1.38348 17.3761 1.5385C17.0018 1.69352 16.6617 1.92074 16.3752 2.2072L1.75713 16.8253C1.6137 16.9685 1.49991 17.1387 1.42228 17.3259C1.34465 17.5132 1.30469 17.7139 1.30469 17.9166C1.30469 18.1193 1.34465 18.3201 1.42228 18.5073C1.49991 18.6946 1.6137 18.8647 1.75713 19.008L7.43874 24.6896L23.6683 8.47155C23.4713 8.29928 23.3118 8.08839 23.1997 7.85195C23.0876 7.61551 23.0253 7.35856 23.0166 7.09704C23.0079 6.83551 23.053 6.57499 23.1491 6.33161C23.2452 6.08824 23.3903 5.86721 23.5754 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13.4439V2.58163C30.6968 2.2427 30.5622 1.91766 30.3225 1.678C30.0829 1.43835 29.7578 1.30371 29.4189 1.30371ZM24.9462 8.97121C24.5671 8.97121 24.1965 8.85879 23.8812 8.64816C23.566 8.43753 23.3203 8.13816 23.1752 7.78789C23.0302 7.43763 22.9922 7.05221 23.0662 6.68037C23.1401 6.30853 23.3227 5.96698 23.5908 5.6989C23.8588 5.43082 24.2004 5.24826 24.5722 5.17429C24.9441 5.10033 25.3295 5.13829 25.6798 5.28337C26.03 5.42846 26.3294 5.67415 26.54 5.98938C26.7507 6.30461 26.8631 6.67521 26.8631 7.05434C26.8631 7.30606 26.8135 7.55533 26.7172 7.78789C26.6208 8.02046 26.4796 8.23177 26.3016 8.40977C26.1236 8.58777 25.9123 8.72897 25.6798 8.8253C25.4472 8.92163 25.1979 8.97121 24.9462 8.97121Z\" stroke=\"#222222\" stroke-width=\"1.33\" stroke-linecap=\"round\" stroke-linejoin=\"round\"><\/path><\/g><defs><clipPath id=\"clip0_2583_9867\"><rect width=\"32\" height=\"32\" fill=\"white\"><\/rect><\/clipPath><\/defs><\/svg>\t\t\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-icon-list-text elementor-post-info__item elementor-post-info__item--type-terms\">\n\t\t\t\t\t\t\t\t\t\t<span class=\"elementor-post-info__terms-list\">\n\t\t\t\t<a href=\"https:\/\/www.castfast.com\/en\/category\/knowledge\/\" class=\"elementor-post-info__terms-list-item\">Knowledge<\/a>\t\t\t\t<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t\t\t\t<\/li>\n\t\t\t\t<\/ul>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2e79089c e-flex e-con-boxed e-con e-parent\" data-id=\"2e79089c\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ca11fc1 elementor-widget elementor-widget-theme-post-excerpt\" data-id=\"ca11fc1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-excerpt.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t3D sand printing combines additive manufacturing technology with traditional sand casting, creating shortcuts in casting production.\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3e93d483 e-con-full e-flex e-con e-child\" data-id=\"3e93d483\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4690c4bd elementor-widget elementor-widget-text-editor\" data-id=\"4690c4bd\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tThe most obvious time saving is the complete skipping of model construction thanks to the model-free \u201cprinted casting\u201d process. This means that lead times of four weeks (for simple parts) to four to five months (for complex components) can be saved in one fell swoop. \n\n<br><br>\nBut it is also quicker afterwards. The design of the mould and core package is created in no time at all based on the CAD file of the component and can be revised and optimized at any time within a few hours. \n\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0288140 elementor-widget elementor-widget-text-editor\" data-id=\"0288140\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Sand mold without limits<\/h2>\n\nThe construction of the mold is also faster and easier because many of the problems of the traditional process with a model are eliminated by printing the sand mold directly.\n<br><br>No splitting of the mold, no draft angles; undercuts and complex contiguous cavities are no problem.\nThe degrees of freedom of 3D printing often allow complex molds and cores that would normally have to be made in several parts to be created in one piece, which also saves time and reduces manual intermediate steps.\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fc48eee elementor-widget elementor-widget-text-editor\" data-id=\"fc48eee\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Form at the touch of a button<\/h2>\nDepending on the size of the printer, the sand molds are printed in a few hours, overnight or within a day.  <br>After removing any loose sand from the molds, they are assembled if necessary and are then immediately ready for casting.<br>The digital and highly flexible process makes it possible to print molds for individual pieces or very small batches together in mixed batches and then to integrate them just as flexibly into the foundry&#8217;s subsequent production flow.<br><br>This creates immense agility in the procurement of cast parts and opens up new production capacities in foundries &#8211; for example, because the printer can produce molds unattended overnight. This allows foundries to meet seemingly impossible deadlines when things are particularly urgent, as production is completely transparent and digitally manageable. \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ccd5778 elementor-widget elementor-widget-text-editor\" data-id=\"ccd5778\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Faster to the perfect end product<\/h2>\nThe sand mold from the 3D printer is created based on the CAD file of the workpiece and precisely reproduced by the sand printer. By eliminating mold chamfers and other model making requirements, the resulting cast part is very close to the final workpiece geometry and contour, which reduces the amount of post-processing required. \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1c258a2 elementor-position-right elementor-vertical-align-middle elementor-widget elementor-widget-image-box\" data-id=\"1c258a2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-box.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"elementor-image-box-wrapper\"><figure class=\"elementor-image-box-img\"><img decoding=\"async\" src=\"https:\/\/www.castfast.com\/wp-content\/uploads\/elementor\/thumbs\/verfahren_02-min-jpg-qoypw4cjx132mkjbs4zxw9ga8moz3ldvm6c7o8kjns.webp\" title=\"verfahren_02-min\" alt=\"verfahren_02-min\" loading=\"lazy\" \/><\/figure><div class=\"elementor-image-box-content\"><p class=\"elementor-image-box-description\">Printed castings are not only faster out of the starting blocks. The 3D sand printing process accelerates cast part production in several areas. From the iterative optimization of the component and mould design and the integration of mould components into a single piece, to reduced post-processing - 3D sand printing enables a sprint from CAD file to finished component in days or a few weeks, not months. And testing is also faster, thanks to the online calculator and digital ordering process.   <\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-758825a elementor-align-left elementor-widget elementor-widget-button\" data-id=\"758825a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"https:\/\/www.castfast.com\/en\/calculator\/\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Calculate instant quote<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5620d299 elementor-widget elementor-widget-post-navigation\" data-id=\"5620d299\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"post-navigation.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-post-navigation\" role=\"navigation\" aria-label=\"Post Navigation\">\n\t\t\t<div class=\"elementor-post-navigation__prev elementor-post-navigation__link\">\n\t\t\t\t<a href=\"https:\/\/www.castfast.com\/en\/2023\/05\/24\/rapid-prototyping-in-castings-3d-sand-printing-enables-the-rapid-evolution-of-cast-components\/\" rel=\"prev\"><span class=\"post-navigation__arrow-wrapper post-navigation__arrow-prev\"><svg aria-hidden=\"true\" class=\"e-font-icon-svg e-fas-angle-double-left\" viewBox=\"0 0 448 512\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M223.7 239l136-136c9.4-9.4 24.6-9.4 33.9 0l22.6 22.6c9.4 9.4 9.4 24.6 0 33.9L319.9 256l96.4 96.4c9.4 9.4 9.4 24.6 0 33.9L393.7 409c-9.4 9.4-24.6 9.4-33.9 0l-136-136c-9.5-9.4-9.5-24.6-.1-34zm-192 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class=\"elementor-post__text\">\n\t\t\t\t<h3 class=\"elementor-post__title\">\n\t\t\t<a href=\"https:\/\/www.castfast.com\/en\/2025\/03\/21\/large-castings-with-castfast-think-bigger-act-faster\/\" >\n\t\t\t\tLarge castings with CASTFAST: Think bigger, act faster!\t\t\t<\/a>\n\t\t<\/h3>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-post__meta-data\">\n\t\t\t\t\t<span class=\"elementor-post-date\">\n\t\t\t2025-03-21\t\t<\/span>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/article>\n\t\t\t\t<\/div>\n\t\t\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>3D sand printing combines additive manufacturing technology with traditional sand casting, creating shortcuts in casting production.<\/p>\n","protected":false},"author":2,"featured_media":4928,"comment_status":"closed","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"inline_featured_image":false,"footnotes":""},"categories":[49],"tags":[],"class_list":["post-82617","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-knowledge"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Digitization and casting | Time savings with CASTFAST<\/title>\n<meta name=\"description\" content=\"Time savings by skipping the pattern making - &quot;Printed Casting&quot;. 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